10 Things You Learned In Preschool That Can Help You In Audi G28
How to Replace an Audi G28 Engine Speed Sensor In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. The sensor is located near the edges of the transmission just above the flywheel ring gear. It transmits a signal to the ECU through an uncolored wire T55/49, then to the tachometer located on the instrument cluster. 1. Engine Speed Sensor The grey wire is located at the edges of the transmission, just above the flywheel ring. This sensor sends an electrical signal through the grey wire to pin T55/49. The ECU utilizes this information to regulate fuel and boost. It also sends an indicator to the G5 Tachometer located in the instrument cluster. The sensor is used as a reference for comparing with the G40 Camshaft Position Sensor. The ecu needs to know when the crankshaft is TDC and where the camshaft is so it can trigger spark and injectors according to the situation. If this sensor fails when it fails, the ECU will display an error code P00160. This indicates that the Crank Shaft is out of line with the Intake Camshaft. It could also indicate the possibility of a chain stretch or jump in the chain link of the upper timing chain. The code won't appear without the additional information supplied by other sensors (G4 or G40). It can be a bit difficult to test because there are different connector pins, and they all have different functions. The best way to do it is to measure the resistance between the ECU and the sensor. When the sensor is operational, it should be reading about 1000 ohms. If you're having issues with this component, look for evidence of oil or coolant in the connector bay. 2. Injectors Yesterday accelerating full speed from highway paytoll i had a big cut in power like the engine is running out of gas or the injectors aren't firing at all. In the morning, i removed the spark plugs, 3 were soaked with gazoline and the 4th one was dry. When i crank the engine without sparks, I put a piece of tissue on top of each injector hole, the 3 drenched with gazoline pop out, but the 4th stay closed. I tested the ground connection of ECU pins 14,30 and 48/55. Read the Full Write-up found zero ohm. I assume that the problem is somewhere else. I also tried to reset the PID without success. The car will start when the G28 is disconnected, but it runs fine with the G28 connected. However the intermittent misfire issue still occurs at higher RPM. The coolant temperature sensor (G62) shows the wrong temp value that is -49c even after unplugging it. Also i noticed that the gauge for oil pressure in the cockpit is showing 2 bar, whereas the actual pressure is 0.0 when I crank up the engine. I'm not sure what to do. I feel like i've pretty much ruled everything else out. But i'm worried that I might have missed something. Please let me know should you have any suggestions! TIA! 3. Fuel Pump The fuel pump in the g28 is activated by a signal sent from the RPM sensor. The GM-style sensor is identical to the G4 and both function in the 80 100, 200, UrS and RS2 cars so you can easily find one at a wrecking yard or at a parts store. It is simple to test them – simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing upwards). They must be infinite Ohms. 4. ECU The ECU in our 20vt turbo (3B AAN ABY) engines requires to be aware of the position and speed of the crankshaft in order to make a decision about timing of fuel injectors, etc. It uses a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these sensors go bad you will get codes on the diagnostic scanner that could cause engine shut down. The signs of a failed G28 sensor are an inaccurate rev counter for the gearbox the gears are shifting faster than normal and/or misfiring when you are in gear. It is probable that the sensor is failing and needs to be replaced if you encounter any of these symptoms. They are cheap and easy-to-find especially if they're a Bosch model like ours. Alternately, the GM version of this unit is also a good option. 5. Tachometer A faulty engine speed sensor could be a cause for numerous issues in your car. It's a vital component of your Audi's transmission, since it relays information to the ECU about how fast or slow the vehicle's crankshaft is rotating. This sensor can cause the transmission to malfunction and other car components to be affected. The G5 engine speed sensor is located at the outside of the transmission above the flywheel ring gear. It sends a signal directly to the ECU at pin T55/49 through an uncolored wire. The ECU then uses and processes this signal to regulate fuel, timig, and boost and then transmitting it to the G5 tachometer inside the instrument cluster. You can check the sensor for failure by checking continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. There should be a resistance of approximately 1000 ohms between these points. This is a typical part that is found across the Audi 80 100, 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU. Good ones might be availble in wrecking yards.